IQ 仓纸箱品质 — 现场检测手册

Cardboard Box Quality Field Test · 无需仪器 · 人手可做 · No Equipment Required
抽检 Samping: 每批次随机抽3-5箱 / 3-5 boxes per batch randomly

01 站人测试 — 测抗压

1

空箱站人 Empty Box Stand Test

怎么做 How

空箱子倒扣在地上。一个人(60-80kg)双脚站上去。保持 5 秒,不塌。

Place empty box upside down on floor. One person (60-80kg) stands on it with both feet for 5 seconds. Box must not collapse.

PASS: 不塌 / No collapse FAIL: 塌陷变形 / Dent or Collapse
BC

海运箱特别标准 Sea Freight Standard

BC 双瓦必须能站人 BC Double-Wall MUST Pass

BC 瓦站人测试是硬门槛。站上去塌了 = 这批箱子上船三个月必变形。C 瓦单箱放宽——按压测试替代。

BC double-wall: this test is mandatory. Collapse = box will deform during 3-month sea freight. C single-wall: skip this, use palm press instead.

02 跌落测试 — 测韧性

2

满箱齐腰跌落 Waist-Height Drop

怎么做 How

面朝下平拍(不是角跌落)。箱子里装上实际货物,封好。双手提箱、底面平行地面,齐腰高度(约 1 米)松手,整个底面同时着地。连续 2 次。箱子不开裂、不变形。模拟搬运时从手上滑落的真实场景。

Flat drop on face (NOT corner drop). Fill box with actual goods, seal. Hold level — bottom face parallel to floor. Release from waist height (~1m). Entire bottom hits at once. Repeat 2 times. Simulates dropping during handling. NOT a corner drop — corner impact is destructive and not a fair acceptance test.

PASS: 不开裂不变形 / No crack FAIL: 开裂或明显变形 / Crack or Deform
!

重点看封口 Check Sealing

钉箱 vs 胶封 Staple vs Glue

跌落测试最暴露封口质量。钉箱看钉子是否拉出纸面,胶封看胶缝是否开裂。连续两次同一个地方出问题 = 封口工艺不合格。

Drop test reveals sealing weakness. Staples pulling out = fail. Glue seam cracking = fail. Same spot failing twice = reject batch.

03 掌压测试 — 测面纸克重

3

手掌砸箱面 Palm Slam

怎么做 How

对着箱面中央,用手掌猛砸一下。不出凹陷 = 面纸够厚(≥140g)。一按一个坑 = 低克重回收纸,海运会塌。

Slam the box face with your palm. No dent = face paper thick enough (≥140g). Dent appears = low-grade recycled paper, will collapse at sea.

PASS: 无凹陷 / No dent FAIL: 凹陷 / Visible dent
3b

箱边按压 Edge Press

测边压强度 Edge Crush Check

用拇指按压纸箱侧边(瓦楞方向)。用力按下去,形变快 = 边压低(ECT < 32)。形变慢且回弹 = 边压达标。

Press thumb hard into box edge (flute direction). Fast deformation = low ECT (<32). Slow/resilient = ECT meets standard.

04 切口检查 — 测瓦楞工艺

4

看切口断面 Inspect Cut Edge

怎么做 How

找箱子的切口边缘(折叠处或封口边)。数瓦楞层数、看粘合质量和瓦楞均匀度。B 瓦单层、C 瓦单层、BC 瓦双层——先数清楚。

Examine the cut edge. Count flute layers. Check glue quality and flute uniformity. B=1 layer, C=1 layer, BC=2 layers — count first.

PASS: 层数对 + 无脱胶 / Correct layers, no de-lamination FAIL: 层数不对 / 分层脱胶 / Wrong layers or de-lamination
4b

三看原则 Three-Check Rule

层数 / 粘合 / 均匀 Layers / Glue / Uniformity

一看层数:BC 双瓦 = 5 层纸(面→B芯→中隔→C芯→面),不是 3 层。二看粘合:瓦楞芯和面纸之间没有脱胶空隙。三看均匀:瓦楞波形一致,没有压扁或疏密不一的段落。

1. Layers: BC = 5 paper layers, not 3. 2. Glue: no gaps between flute and liner. 3. Uniform: wave shape consistent, no crushed or uneven sections.

05 湿度手感 — 测含水率

5

手感 + 鼻闻 Touch + Smell

怎么做 How

手摸纸箱内外面。发潮发软 = 含水率超标(>10%)。鼻子凑近闻一下,有霉味或潮湿味 = 储存环境有问题,这批不能用。

Touch inside and outside of box. Damp/soft = moisture >10%. Smell it — musty or wet odor = storage problem, reject.

PASS: 干爽无异味 / Dry, no odor FAIL: 发潮发软或有霉味 / Damp or musty
!

海运特别提醒 Sea Freight Warning

出厂含水率必须 ≤10% Must be ≤10% at factory

伊拉克夏天 39°C + 集装箱内部更高。出厂含水率 >10% 的纸箱,到港时强度只剩 40%。如果供应商做了防潮处理(AKD 施胶),手感应该明显干爽且有轻微滑感。

Iraq summer 39°C + container heat. Boxes shipped at >10% moisture lose 60% strength by arrival. AKD-treated boxes feel distinctly dry with slight slippery feel.

检测清单 · Test Checklist (Print & Use)

#测试 Test方法 HowPASS 标准FAIL 标准
1站人 Stand空箱倒扣,人站上去 5s不塌塌陷
2跌落 Drop满箱封好,齐腰 1m 跌 2 次不开裂不变形开裂或变形
3掌压 Palm手掌砸箱面中心无凹陷凹陷
3b边压 Edge拇指按箱边回弹、形变慢一按就软
4切口 Cut看切口断面层数对 + 无脱胶 + 瓦楞均匀层数错或脱胶分层
5湿度 Moisture手摸 + 鼻闻干爽无异味发潮发软或有霉味

判定规则 · Acceptance Rules

结果 / Result处置 / Actionر.ع
6 项全部 PASS✅ 入库使用 / Accept
仅 3b(边压)或 5(湿度)1 项 FAIL⚠️ 有条件使用(轻货/短途)/ Conditional⚠️
1/2/3/4 任一项 FAIL❌ 退货 / Reject batch
≥2 项 FAIL❌ 退货 + 供应商整改 / Reject + Notice

现场口诀 · Quick Mnemonic

站上去不塌 · 摔两下不开 · 砸一下不凹 · 按边缘不软 · 切开数层数 · 摸起来不潮
Stand no collapse · Drop no crack · Slam no dent · Edge firm · Cut right layers · Touch dry

每个质检员可以不带仪器执行。Every QC inspector can perform without equipment. 每批进货随机抽 3-5 箱。不合格处置立即通知采购和供应商。记录结果拍照留底。
Random sample 3-5 boxes per batch. Reject immediately and notify procurement + supplier. Take photos as evidence.